- GRADE: PE100 / HMCRP100N / BG-HD-CRP100
- DENSITY: 0.957±0.002 g/cm3
- MFR: 0.22±0.02 g/10 min
- Equivalent: SABIC-f10750
- HS Code: 39012000
- Packaging: 55*25 Kg shrink-wrapped wooden pallets
- PRODUCER: JAM, BAKHTAR
CRP100N | PE100
Description
HMCRP100N (PE100) is a natural pipe grade resin made from high-density polyethylene (HDPE) through suspension polymerization of ethylene monomer. It incorporates 1-Butene as a co-monomer, making it a bi-modal HDPE. This material is specifically designed to manufacture gas and water transportation pipes at higher pressures or with thinner walls than PE80. It features UV stabilization and/or pigments during processing, and additives such as antioxidant/process stabilizer and lubricant (processing aid)/acid scavenger to enhance its properties and performance.
despite the fact that both CRP100N and PE100 exhibit similar high-density polyethylene characteristics, CRP100N is specifically designed for those applications where cracking during installation processes is an issue. On the other hand, PE100 is more widely used because of its durability and resistance in different piping applications.
CRP100N boasts several distinctive features that provide technical advantages:
- High Density: With a density of 0.948 g/cm³, it offers excellent material integrity.
- Excellent Environmental Stress Crack Resistance (ESCR): Providing durability and safety against cracking when exposed to stress and aggressive chemicals, including weather, chemicals, and pressure.
- Outstanding Hydrostatic Strength: The ability to withstand internal pressures from fluids or gases over extended periods without rupturing or deforming significantly, making it ideal for pipe applications.
- Great Mechanical Properties: Representing a combination of strength, durability, flexibility, safety, and versatility.
- High Impact Strength: Capable of maintaining complete integrity under sudden, high-force impact by absorbing and distributing energy.
- Natural PE100 Pipe Resin: Specifically designed for pipe extrusion.
- Contains Additives: Including antioxidants, process stabilisers, acid scavengers, and lubricants to enhance performance and processing.
The superior properties of PE 100N make it widely applicable across various industries for diverse uses:
- Water Mains: Delivering potable water with minimal leakage and low maintenance costs, capable of withstanding high pressure and temperature variations.
- Gas Distribution: Safely transporting natural gas and biogas with a low risk of corrosion or explosion, suitable for installation in narrow trenches or by trenchless methods.
- Storm and Sanitary Sewers: Preventing infiltration and exfiltration of wastewater and stormwater, reducing environmental pollution and health hazards, and resisting soil loads and traffic impacts.
- Electrical Conduits: Protecting electrical cables from moisture, rodents, and mechanical damage, while also reducing electromagnetic interference and fire hazards.
- Power and Communications Ducts: Facilitating the installation and maintenance of fiber optic cables, telephone lines, and power cables, offering high bandwidth and signal quality.
- Chilled Water Piping: Providing efficient cooling for buildings, industrial processes, and data centers, while also reducing energy consumption and noise levels.
- Well Casing: Protecting groundwater wells from contamination and collapse, improving well performance and longevity.
- Industrial Piping Systems: Demonstrating resistance to corrosion and abrasion in demanding industrial environments. Manufacturing pipes and fittings where high durability and long-term performance under pressure are crucial. It is also recommended for top-quality pressure pipes for gas and water transportation at higher pressures or with thinner walls.
These key features translate into significant real-world advantages for users:
- Durability and Longevity: High ESCR and hydrostatic strength ensure a long service life for pipelines and other applications.
- Safety: Reliable transportation of water and gas with minimal risk of leakage, corrosion, or explosion.
- Low Maintenance Costs: Resistance to various environmental factors reduces the need for frequent repairs and replacements.
- Efficient Installation: Flexibility allows for installation in various conditions, including narrow trenches and trenchless methods.
- Environmental Protection: Prevents leakage and contamination in water and sewer systems.
- Protection of Infrastructure: Safeguards electrical and communication cables from damage.
- Cost-Efficiency: The potential for thinner-walled pipes at higher pressures can reduce material usage and costs.
- Consistent Performance: Using virgin HDPE granules ensures improved product consistency and performance.
The primary user base for CRP100N includes:
- Infrastructure Developers: Involved in building and maintaining water, gas, and sewage systems.
- Utility Companies: Responsible for the distribution of water, natural gas, electricity, and communication services.
- Industrial Piping System Designers and Engineers: Requiring robust and chemically resistant piping solutions.
- Well Drilling Companies: Needing reliable and contamination-resistant well casing materials.
- Construction Companies: Involved in various infrastructure projects.
- Manufacturers of Pipes and Fittings: Seeking high-quality HDPE granules for their production.
CRP100N is typically supplied in granular (pellet) form. The standard packaging consists of 25 kg bags often arranged on shrink-wrapped wooden pallets.
- The material should be protected from contamination.
- It is recommended to use the material within 6 months from the date of delivery, as longer storage times may negatively influence the quality.
- The material must be protected from direct sunlight, temperatures above 40°C, and high atmospheric humidity during storage.
- Large fluctuations in ambient temperature and high atmospheric humidity should be avoided to prevent moisture condensation inside the packaging. If
- moisture is present, drying the material before use is recommended.
- Unfavorable storage conditions may intensify the material’s slight characteristic odor.
This resin typically includes:
- Antioxidants and Process Stabilizers: To enhance thermal stability during processing.
- Lubricants and Acid Scavengers: To improve processing efficiency and product quality
Test/Composition |
Typical Value |
Unit |
ASTM Method |
Density |
0.948 |
g/ml3 |
ISO1183 |
FRR 21.6/5 |
28 |
||
Hydrostatic Strength (80°c) |
5000 (4.5N/mm2) |
h |
ISO1167 |
MFR190°/21.6 |
6.2 |
g/10 min |
ISO1133 |
MFR190°/5 |
0.22 |
g/10 min |
ISO1133 |
Notched Impact (23°c) |
24 |
mJ/mm2 |
ISO179/1eA |
Property | Unit | Condition | Typical Value | Test Method |
Melt Flow Rate (MFR) | g/10 min | 190°C/5 kg | 0.22 ± 0.02 | ISO1133 |
Melt Flow Rate (MFR) | g/10 min | 190°C/21.6 kg | 6.2 ± 1 | ISO1133 |
Flow Rate Ratio | – | 21.6 kg/5 kg | 28 ± 3 | – |
Density | g/cm³ | 23°C | 0.957 ± 0.002 | ISO1183 |
Notched Impact | mJ/mm² | 23°C | 24 | ISO179/1 eA |
Hydrostatic Strength | N/mm² | 4.5 N/mm² | 80°C | 5000 |
Additional information
Application |
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