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EPS P3000

  • GRADE: P-3000
  • Typical bead size (mm):  0.7-1.0
  • Foam Density (g/l):  13-15
  • Blowing agent (wt%):  ≥6.0
  • Moisture (wt%):   < 0.80
  • Packaging: 55*25 Kg shrink-wrapped wooden pallets
  • HS Code: 39031190
  • PRODUCER: BANIAR
Category:

Description

P-3000 represents an advanced formulation in expandable polystyrene (EPS) technology, engineered with pentane gas as the primary blowing agent. This specialized polymer material exhibits exceptional molecular performance characteristics in expansion capability, structural integrity, and thermal resistance. Distinguished by its smaller bead diameter configuration (0.7-1.0 mm), P-3000 delivers superior technical performance in applications requiring precision molding, enhanced surface detail, and optimized thermal insulation properties. The material’s engineered ivory-white pearl-like spherical structure provides exceptional moisture barrier functionality while maintaining mechanical load-bearing capacity critical for construction and insulation system implementation.

  • Optimized Bead Size Distribution: 99% of material within 0.7-1.0 mm diameter range, enabling enhanced molding precision and surface detail reproduction
  • Controlled Expansion Characteristics: Pre-expansion capability to 13 g/l in single-stage processing and 10 g/l through secondary expansion methodology
  • Molecular Performance Parameters: 92-94% polymer content with ≥6.0% blowing agent concentration for optimal expansion control
  • Process Optimization Capability: Exceptional steam reactivity facilitating incorporation of recycled material content without significant performance degradation
  • Manufacturing Efficiency: Enhanced cycle time performance in molding operations reducing production costs
  • Material Fusion Performance: Minimum 65% fusion rate ensuring structural cohesion in finished components
  • Environmental Compliance: Zero CFC content meeting current regulatory requirements
  • Precision Engineering Components
    • Fine-detail molded elements
    • Complex geometric structures
    • Surface-critical applications
    • Precision-fit insulation components
  • Construction System Integration
    • High-performance rigid insulation boards
    • Advanced thermal panel applications
    • Engineered low-density construction blocks
    • Structural interface components
  • Civil Engineering Applications
    • Geotechnical fill material
    • Subsurface insulation systems
    • Infrastructure support components
    • Vibration dampening substrates
  • Enhanced Surface Resolution: Smaller bead diameter enables superior reproduction of surface details and tighter dimensional tolerances
  • Optimized Thermal Performance: Engineered cell structure provides enhanced insulation value per unit thickness
  • Moisture Intrusion Resistance: Specialized polymer formulation creates effective vapor and liquid water barriers
  • Manufacturing Process Flexibility: Compatible with various molding technologies and processing parameters
  • Recycling Integration Capability: Supports circular economy objectives through effective incorporation of reprocessed material
  • Structural Performance Reliability: Maintains dimensional stability and mechanical integrity under variable environmental conditions
  • Cost-Effective Implementation: Enhanced processing characteristics reduce manufacturing time and energy requirements
  • Precision Molding Specialists: Manufacturers requiring enhanced detail reproduction and surface quality
  • Insulation System Developers: Engineering teams focused on optimizing thermal performance in building systems
  • Construction Materials Innovators: Product development teams working on next-generation building components
  • Civil Engineering Consultants: Specialists in infrastructure and geotechnical applications
  • Packaging System Engineers: Designers of protective packaging requiring precise dimensional control

P-1000 is available in two standardized packaging configurations:

  1. Standard Production Packaging
    • 25 kg woven polypropylene laminated double-layered Kraft sacks
    • Moisture-resistant construction
    • Stackable design for efficient storage
  2. Industrial Bulk Packaging
    • 1000 kg polypropylene bulk jumbo bags
    • Reinforced lifting straps
    • UV-resistant construction
    • Suitable for mechanical handling
  • Pre-expansion Protocol: Initial expansion to 13 g/l density, secondary expansion capability to 10 g/l
  • Material Conditioning Period: 6-24 hours based on expanded density requirements
  • Processing Environment: Controlled temperature conditions, preferably below 20°C
  • Material Recycling Methodology: Compatible with virgin material integration following proper size reduction and contaminant removal
  • Maintain in dry, temperature-controlled indoor environments
  • Optimal ambient temperature below 20°C
  • Protect from direct sunlight, heat sources, open flame, and precipitation
  • Process opened containers promptly to maintain material integrity
  • Implement appropriate ventilation systems to manage potential flammable vapor accumulation
  • Follow established safety protocols regarding ignition sources:
    • Maintain ventilation in storage areas
    • Eliminate ignition sources in vicinity
    • Prohibit smoking and welding activities
    • Follow proper grounding procedures
Property Unit Value
Bead Size (≥99.0%) mm 0.7-1.0
Blowing Agent Content wt% ≥6.0
Moisture Content wt% ≤0.80
Polymer Content wt% 92-94
Coating Agent Content wt% < 0.30
Residual Monomer wt% < 0.30
Foam Density* g/l 13-15
Specific Gravity 1.02-1.05
Expandability times 50-95
Fusion (Minimum) % 65
CFC Content % 0

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